現在人們生活水平不斷提高同時超聲技術也越來越深入到人們的生產和生活的各個領域。從超聲測厚度到超聲波診斷、治療、清洗、測距、捕魚等等的運用。不過超聲設備在清洗行業當中的很多應用方式,人們還是知之甚少在不清楚超聲波清洗的好處之前自然難以普及。超聲波清洗的優勢主要表現為:?
1、清洗效(xiao)果(guo)好(hao)
運用于工(gong)業清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)的(de)(de)清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)方(fang)式一般為(wei)(wei)人工(gong)清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)、有(you)(you)(you)機溶劑清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)、蒸(zheng)汽氣(qi)相清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)、高(gao)壓水射(she)流清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)和超(chao)聲(sheng)波(bo)清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)。超(chao)聲(sheng)波(bo)清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)技術(shu)一直被被公認(ren)為(wei)(wei)是(shi)當前(qian)效(xiao)(xiao)(xiao)率(lv)(lv)最(zui)高(gao)、效(xiao)(xiao)(xiao)果(guo)最(zui)好的(de)(de)一種清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)方(fang)式,其清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)效(xiao)(xiao)(xiao)率(lv)(lv)達到了98%以上清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)潔凈度也達到了最(zui)高(gao)級(ji)別。而(er)傳統的(de)(de)人工(gong)清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)和有(you)(you)(you)機溶劑清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)的(de)(de)清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)效(xiao)(xiao)(xiao)率(lv)(lv)僅(jin)僅(jin)為(wei)(wei)60%一 70%就算是(shi)氣(qi)相清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)和高(gao)壓水射(she)流清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)的(de)(de)清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)效(xiao)(xiao)(xiao)率(lv)(lv)也低于90%。清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)難度多大的(de)(de)零配件,將(jiang)其放入清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)液內(nei)只要是(shi)能接(jie)觸到液體的(de)(de)地(di)方(fang)超(chao)聲(sheng)波(bo)的(de)(de)清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)作用都能達到。對于人工(gong)及(ji)其它清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)方(fang)式不(bu)能完全有(you)(you)(you)效(xiao)(xiao)(xiao)地(di)進行清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)的(de)(de)工(gong)件都具(ju)有(you)(you)(you)顯著(zhu)的(de)(de)清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)效(xiao)(xiao)(xiao)果(guo)。清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)時液體內(nei)產生的(de)(de)氣(qi)泡非(fei)常均勻這樣(yang)對于工(gong)件的(de)(de)清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)效(xiao)(xiao)(xiao)果(guo)也非(fei)常理想(xiang)。超(chao)聲(sheng)波(bo)清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)可根據(ju)溶劑的(de)(de)不(bu)同達到不(bu)同的(de)(de)效(xiao)(xiao)(xiao)果(guo)如:除油(you)、除銹或(huo)磷化。配合清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)劑的(de)(de)使用加速污染物的(de)(de)分離和溶解可有(you)(you)(you)效(xiao)(xiao)(xiao)防止清(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)(xi)液對工(gong)件的(de)(de)腐蝕。
2、清洗(xi)成本低
在所有清(qing)(qing)洗方式中,清(qing)(qing)洗成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)大(da)體為:設(she)備(bei)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)和消(xiao)(xiao)耗(hao)(hao)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)。固特超(chao)聲的超(chao)聲波清(qing)(qing)洗設(she)備(bei)使用壽命都在十年(nian)以(yi)(yi)上(shang),設(she)備(bei)購(gou)置(zhi)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)可能(neng)普遍的會(hui)高于(yu)人工清(qing)(qing)洗和有機(ji)堿(jian)(jian)性溶(rong)劑清(qing)(qing)洗的成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)低于(yu)氣相(xiang)清(qing)(qing)洗和高壓水射流清(qing)(qing)洗,對于(yu)消(xiao)(xiao)耗(hao)(hao)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben),以(yi)(yi)VGT-1018S為例,價格(ge)(ge)約為1萬元(yuan),耗(hao)(hao)電(dian)lkW/h約為0.6元(yuan);堿(jian)(jian)性金(jin)屬清(qing)(qing)洗劑1 kg,價格(ge)(ge)約為20元(yuan),可反復使用20-50 h(根(gen)據污染程度而(er)定),相(xiang)當于(yu)0.4-1元(yuan)/h,而(er)一般工件清(qing)(qing)洗時間僅為3-15分鐘即可,那(nei)么對于(yu)消(xiao)(xiao)耗(hao)(hao)成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)來說(shuo),采用超(chao)聲波清(qing)(qing)洗不(bu)僅清(qing)(qing)洗效(xiao)果最(zui)好(hao)而(er)且(qie)清(qing)(qing)洗成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)相(xiang)當于(yu)不(bu)到O.04元(yuan)/件,還不(bu)算(suan)節省的勞動(dong)力成(cheng)(cheng)(cheng)本(ben)(ben)(ben)(ben)遠遠低于(yu)其他各類清(qing)(qing)洗方法。
3、避免勞動(dong)損傷
以前(qian)在環境(jing)較為(wei)臟亂(luan)的(de)(de)地(di)方通(tong)過繁重體力勞(lao)動(dong)(dong)可(ke)能(neng)(neng)需要(yao)很(hen)長時(shi)間(jian)(jian)來進(jin)行手工(gong)清洗(xi)(xi)(xi)的(de)(de)復雜(za)機械零件(jian),通(tong)過超聲波清洗(xi)(xi)(xi)機的(de)(de)作用之后改(gai)善了(le)勞(lao)動(dong)(dong)環境(jing)的(de)(de)同(tong)時(shi)還(huan)使得手工(gong)清洗(xi)(xi)(xi)對(dui)工(gong)件(jian)產生的(de)(de)傷害降到(dao)最低,減(jian)輕了(le)勞(lao)動(dong)(dong)強度降低了(le)能(neng)(neng)耗同(tong)時(shi)在不斷提高額清洗(xi)(xi)(xi)精度中清洗(xi)(xi)(xi)時(shi)間(jian)(jian)僅僅為(wei)原來的(de)(de)四分之一不到(dao)。此外(wai)超聲波清洗(xi)(xi)(xi)能(neng)(neng)夠很(hen)有效地(di)降低環境(jing)污染也能(neng)(neng)夠減(jian)少有毒(du)溶劑對(dui)人類的(de)(de)損害。
綜(zong)上所述(shu)超(chao)聲波清(qing)洗(xi)是目前(qian)清(qing)洗(xi)行業最好的(de)選擇之一,既能夠達(da)到好的(de)清(qing)洗(xi)機效果不損傷工件,同時(shi)達(da)到了清(qing)洗(xi)成本低節能環(huan)保(bao)的(de)要求。
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