工業超聲波清洗機采用獨特的(de)(de)超聲(sheng)(sheng)清洗(xi)法(fa)(fa)可以(yi)(yi)進行高速的(de)(de)震蕩,在特種精(jing)密(mi)物件(jian)清洗(xi)中體現的(de)(de)優勢(shi)會更加明(ming)顯,因為傳統的(de)(de)精(jing)密(mi)零(ling)件(jian)清洗(xi)需(xu)要(yao)機械和(he)人工的(de)(de)輔(fu)助,由(you)于人工清洗(xi)中難免會造(zao)成殘留(liu),而自動化清洗(xi)又容易損壞零(ling)件(jian),所以(yi)(yi)各種方法(fa)(fa)備受(shou)關(guan)注,那么除(chu)了信譽(yu)可靠的(de)(de)工業(ye)(ye)超聲(sheng)(sheng)波清洗(xi)機清潔以(yi)(yi)外還有哪些(xie)工業(ye)(ye)清洗(xi)方法(fa)(fa)呢(ni)?
1、擦拭和(he)浸洗法
使(shi)用(yong)(yong)(yong)毛刷或抹(mo)布蘸上清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)劑(ji)擦拭工(gong)(gong)件表(biao)(biao)面上的(de)(de)油污(wu)(wu),操(cao)作靈活方便(bian)不受清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)工(gong)(gong)件限制,但所(suo)需勞動(dong)強(qiang)度大(da)效率(lv)低,不建議在大(da)規(gui)模清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)工(gong)(gong)作中(zhong)使(shi)用(yong)(yong)(yong),該方法適用(yong)(yong)(yong)于(yu)體積大(da)數量少和結構不復雜的(de)(de)零部(bu)件或設(she)備表(biao)(biao)面。浸洗(xi)(xi)(xi)法將清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)工(gong)(gong)件放(fang)入(ru)(ru)清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)箱(xiang)內,再將稀釋好的(de)(de)清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)液倒(dao)入(ru)(ru),工(gong)(gong)業超聲波清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)機(ji)無需如此復雜,油脂(zhi)逐漸被清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)液所(suo)溶解,浸洗(xi)(xi)(xi)法清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)省力但是(shi)清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)并不徹(che)底如果油污(wu)(wu)過重(zhong)不建議使(shi)用(yong)(yong)(yong)。該適用(yong)(yong)(yong)范(fan)圍(wei)為批量清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi),一般工(gong)(gong)件除(chu)油或定期保養維護,工(gong)(gong)業超聲波清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)機(ji)與(yu)其相比可以強(qiang)化(hua)除(chu)油效率(lv)縮短清(qing)(qing)(qing)(qing)(qing)(qing)洗(xi)(xi)(xi)時間。
2、噴淋(lin)和蒸餾法
將清(qing)(qing)洗(xi)劑(ji)噴淋(lin)于工件表面(mian)加(jia)速設備表面(mian)油污(wu)(wu)溶解(jie),反復(fu)噴淋(lin)擦拭直至油污(wu)(wu)被全(quan)部清(qing)(qing)洗(xi)干凈(jing),此工業超(chao)聲(sheng)波清(qing)(qing)洗(xi)機(ji)(ji)清(qing)(qing)洗(xi)劑(ji)適合機(ji)(ji)械設備表面(mian)清(qing)(qing)洗(xi),通常用(yong)于清(qing)(qing)洗(xi)“黃袍(pao)”。蒸餾法在(zai)封(feng)閉的清(qing)(qing)洗(xi)容(rong)器內進行,容(rong)器內裝入低閃點的溶劑(ji)型工業超(chao)聲(sheng)波清(qing)(qing)洗(xi)機(ji)(ji)試劑(ji),清(qing)(qing)洗(xi)工件懸掛在(zai)清(qing)(qing)洗(xi)劑(ji)上方,加(jia)熱(re)蒸發清(qing)(qing)洗(xi)劑(ji)在(zai)工件表面(mian)冷凝成液體并溶解(jie)油脂。在(zai)清(qing)(qing)洗(xi)中引入工業超(chao)聲(sheng)波清(qing)(qing)洗(xi)機(ji)(ji)協助清(qing)(qing)洗(xi),徹底(di)清(qing)(qing)除細(xi)孔盲孔中的油污(wu)(wu),但放(fang)心的工業超(chao)聲(sheng)波清(qing)(qing)洗(xi)機(ji)(ji)比該法維護更加(jia)繁(fan)瑣,所以成本較(jiao)高不建議中小型企業選擇。
比如在(zai)蒸(zheng)餾法當中比較容易使脫(tuo)落(luo)(luo)后的污(wu)漬重新的殘留(liu)在(zai)管壁或者(zhe)(zhe)是其他的部(bu)件之上,不能夠達到脫(tuo)離污(wu)垢的效果,選擇工業(ye)超聲(sheng)波清洗(xi)機后可以將分散和(he)松散的污(wu)漬進行(xing)徹(che)底清潔(jie),而且整個清潔(jie)過程中污(wu)漬均是自由(you)脫(tuo)落(luo)(luo),不會對吸附(fu)物體(ti)產生劃痕或者(zhe)(zhe)留(liu)有陰(yin)影。