整機(ji)由全自動九槽超(chao)聲波清(qing)洗機(ji)主(zhu)體、超(chao)聲波換(huan)能器、發生器、廢(fei)油回(hui)收、循環過濾(lv)系(xi)統(tong)(tong)、電(dian)加熱(re)自動溫度(du)控制、噴淋沖洗、熱(re)風干(gan)燥、不銹鋼(gang)(gang)管路系(xi)統(tong)(tong)、電(dian)控柜、?PLC程控機(ji)械手(shou)、履帶(dai)式隨行電(dian)纜、工裝墊(dian)板(ban)步(bu)進(jin)提(ti)升(sheng)、移(yi)(yi)送(song)機(ji)構(gou)、上料輸送(song)、下料輸送(song)臺、專用不銹鋼(gang)(gang)清(qing)洗籃、機(ji)架等十六大部分組成(cheng)。平(ping)移(yi)(yi)對接輸送(song)臺則根據客戶實際(ji)情(qing)況確定是(shi)否需要。
本全自動九槽(cao)超聲波(bo)清洗機(ji)電控部分均采用進口優質件，性能可靠，設備具有清洗速度快、生產效率高、外形美觀、清洗效果好、使用(yong)方便、節能節水，結構合理、使用壽命長等特點，是理想的精密工件處理清(qing)洗設(she)備(bei)。
1、九槽全自(zi)動不銹鋼清(qing)洗機體
按清洗工藝設置為九槽。預洗、超聲、液下噴射槽均設置有水泵、過濾器循環過濾系統、貯液箱，1~7槽設置有電加熱及自動溫度控制、數字式顯示儀表,三個超聲槽配置有超聲震板(換能器),脫水槽設置有加熱裝置,自動溫度控制,風泵,熱風循環管道。全自動清洗機固定在底座(包括機械手)上。各槽均設置有排水管道系統，便于循環過濾和排放各槽清洗液。
2、超聲(sheng)波換(huan)能(neng)器(qi)、發生器(qi)
超聲(sheng)(sheng)波(bo)(bo)粗(cu)、半(ban)精、精洗(xi)槽內，裝有(you)(you)(you)超聲(sheng)(sheng)波(bo)(bo)震板（換(huan)能器），另(ling)有(you)(you)(you)分體外(wai)置式(shi)超聲(sheng)(sheng)波(bo)(bo)發生(sheng)器。超聲(sheng)(sheng)頻率(lv)的(de)電震蕩信(xin)號功率(lv)放大后通過超聲(sheng)(sheng)換(huan)能器逆(ni)壓電效(xiao)應轉換(huan)為超聲(sheng)(sheng)波(bo)(bo)。超聲(sheng)(sheng)波(bo)(bo)發生(sheng)器、換(huan)能器系統采(cai)用(yong)全新電原理設計、國內領先的(de)超聲(sheng)(sheng)波(bo)(bo)核心技術(shu)，具有(you)(you)(you)超聲(sheng)(sheng)波(bo)(bo)強(qiang)(qiang)勁、均勻、洗(xi)凈能力強(qiang)(qiang)、效(xiao)率(lv)高(gao)、過載自動保(bao)護，可靠性高(gao)、超聲(sheng)(sheng)波(bo)(bo)功率(lv)、頻率(lv)可調、操(cao)作(zuo)簡便，模塊化、集(ji)成化、易于保(bao)養、維修，從而(er)保(bao)證及時到位(wei)的(de)售后服(fu)務(wu)等一系列顯著特點(dian)和優點(dian)。
3、PLC電腦程控機(ji)械手(shou)
機(ji)械手經日本三菱PLC、變頻(pin)調速器、非接觸(chu)（無(wu)觸(chu)點）傳(chuan)感器和(he)公司開發(fa)的功(gong)能(neng)(neng)強大、智能(neng)(neng)化程(cheng)控(kong)軟件(jian)為(wei)自動(dong)(dong)控(kong)制(zhi)核心(xin)系統，意大利(li)名牌剎(cha)車電(dian)機、減(jian)速器、鏈輪鏈條為(wei)縱、橫向運(yun)動(dong)(dong)傳(chuan)動(dong)(dong)系統及(ji)縱、橫向運(yun)動(dong)(dong)機構組成。機械(xie)手控(kong)制(zhi)程(cheng)序包括如(ru)下功(gong)能(neng)(neng)：
3-1運行(xing)方(fang)式選擇(ze)：分(fen)為“手(shou)動”、“復位”、“自(zi)動”三(san)種(zhong)：
“手(shou)(shou)動”運行方式——是指人工手(shou)(shou)動操作機械手(shou)(shou)上下左右運動，一般用于調(diao)試(shi)機械手(shou)(shou)工作狀態和定位(wei)(wei)位(wei)(wei)置。
“復位(wei)”運行(xing)方式(shi)——是指在(zai)運用“自(zi)動(dong)”運行(xing)方式(shi)之前將機械手從任意(yi)位(wei)置自(zi)動(dong)復位(wei)至原位(wei)，一般(ban)定義(yi)上料工位(wei)下部(bu)為(wei)原位(wei)。
“自動(dong)(dong)”運(yun)行方(fang)式(shi)——是機械手的(de)主要(yao)工作(zuo)方(fang)式(shi)，在“自動(dong)(dong)”運(yun)行方(fang)式(shi)下，啟動(dong)(dong)機械手后按預定(ding)程序周而復始(shi)連(lian)續進(jin)行自動(dong)(dong)化清(qing)洗操(cao)作(zuo)。
3-2?運行操作按鈕：設置“復位(wei)”、“暫停(ting)”、“啟動(dong)”三個(ge)按鈕：
“復(fu)(fu)(fu)位(wei)(wei)(wei)”——運行方式(shi)選擇“復(fu)(fu)(fu)位(wei)(wei)(wei)”后(hou)，按“復(fu)(fu)(fu)位(wei)(wei)(wei)”啟動(dong)按鈕，運行復(fu)(fu)(fu)位(wei)(wei)(wei)程(cheng)序(xu)，機械手(shou)從任意位(wei)(wei)(wei)置向原位(wei)(wei)(wei)復(fu)(fu)(fu)位(wei)(wei)(wei)，或(huo)復(fu)(fu)(fu)位(wei)(wei)(wei)過程(cheng)中(zhong)暫(zan)停后(hou)，重(zhong)新(xin)啟動(dong)復(fu)(fu)(fu)位(wei)(wei)(wei)程(cheng)序(xu)，直至復(fu)(fu)(fu)位(wei)(wei)(wei)完(wan)成。
“暫(zan)停”——在復位和自動程序(xu)過程中(zhong)，按“暫(zan)停”按鈕機械手中(zhong)斷運行程序(xu)。
“自(zi)動(dong)”—復位后將(jiang)運行(xing)(xing)(xing)方式選擇“自(zi)動(dong)”擋，按“啟(qi)動(dong)”按鈕(niu)，機(ji)械(xie)(xie)手(shou)開始(shi)執(zhi)(zhi)行(xing)(xing)(xing)連(lian)續(xu)(xu)自(zi)動(dong)程序，機(ji)械(xie)(xie)手(shou)進(jin)行(xing)(xing)(xing)自(zi)動(dong)清洗操(cao)作(zuo)，或者是(shi)在“暫停”后按“啟(qi)動(dong)”按鈕(niu)，機(ji)械(xie)(xie)手(shou)從暫停中(zhong)斷(duan)處繼(ji)續(xu)(xu)執(zhi)(zhi)行(xing)(xing)(xing)“自(zi)動(dong)”程序。
3-3手動操作按鈕：設置(zhi)手動分(fen)別控制機械手上(shang)下(xia)左右運(yun)動。
3-3-1“復位(wei)”程序的步序和功能：
“復(fu)位(wei)”是進行(xing)(xing)自動(dong)(dong)程(cheng)序前必須完成的(de)程(cheng)序，使機(ji)械手(shou)從任意(yi)位(wei)置回到等待開始“自動(dong)(dong)”程(cheng)序的(de)原始位(wei)置。啟動(dong)(dong)復(fu)位(wei)程(cheng)序，機(ji)械手(shou)先上行(xing)(xing)，然后橫移至上料工位(wei)，判斷上料工位(wei)有無清洗(xi)籃，有則(ze)停在(zai)上料工位(wei)上方(fang)，報(bao)警20秒，提(ti)示拿去洗(xi)籃吊(diao)臂自動(dong)(dong)下(xia)(xia)行(xing)(xing)，無則(ze)直接下(xia)(xia)行(xing)(xing)于上料工位(wei)下(xia)(xia)方(fang)。
“復(fu)位”過程(cheng)(cheng)中可按(an)“暫停(ting)”按(an)鈕中斷復(fu)位程(cheng)(cheng)序(xu)，再按(an)“復(fu)位”啟動按(an)鈕則(ze)從程(cheng)(cheng)序(xu)中斷處繼續執行復(fu)位程(cheng)(cheng)序(xu)。
4、全自動鐵路車輛(liang)軸承超聲波(bo)清洗機系統(tong)的自動程(cheng)序功能：
?本(ben)超聲清洗(xi)系統具有較高的自(zi)(zi)動化程度，由可靠性較高的日本(ben)三菱(ling)PLC作為自(zi)(zi)動控(kong)制核心硬件(jian)，僑波公司設計的專用程序包軟件(jian)組成自(zi)(zi)動控(kong)制系統。
自動(dong)程(cheng)序功(gong)(gong)能(neng)(neng)(neng)包括：機(ji)械(xie)手周(zhou)期(qi)性連續步進動(dong)作，完成全部超(chao)聲清洗作業過程(cheng)；變(bian)頻(pin)調速和(he)自動(dong)轉換功(gong)(gong)能(neng)(neng)(neng)；智能(neng)(neng)(neng)檢測(ce)、判斷、報警功(gong)(gong)能(neng)(neng)(neng)；循環周(zhou)期(qi)調整功(gong)(gong)能(neng)(neng)(neng)；墊板提升機(ji)構(gou)的自動(dong)配合(he)功(gong)(gong)能(neng)(neng)(neng)；暫停和(he)重(zhong)新啟動(dong)功(gong)(gong)能(neng)(neng)(neng)、電機(ji)互鎖(suo)功(gong)(gong)能(neng)(neng)(neng)等(deng)。詳細介(jie)紹如下：
4-1連(lian)續步進動(dong)作——機(ji)械手每循(xun)環一周，洗(xi)出一籃工件(jian)，同時把所有的清洗(xi)籃往下一道清洗(xi)工序（槽(cao)）搬運一次，連(lian)續循(xun)環周期完(wan)成超聲波自動(dong)清洗(xi)作業過程。
4-2變頻調速(su)和自動轉換——為提(ti)高(gao)效率(lv)和縮短循環周期，機械手設置(zhi)慢、快(kuai)兩種(zhong)速(su)度運(yun)行，快(kuai)速(su)用于(yu)(yu)無負載空(kong)運(yun)行，慢速(su)用于(yu)(yu)重載和接近定位位置(zhi)時避免制動慣性影響準(zhun)確定位。快(kuai)慢速(su)由(you)變頻調速(su)器設定，由(you)PLC和程(cheng)序(xu)控制實現轉換。
4-3智(zhi)能檢(jian)測、判斷、報(bao)警——下料(liao)工(gong)(gong)(gong)位已洗凈的(de)工(gong)(gong)(gong)件和(he)(he)洗籃(lan)不(bu)及(ji)時送走(zou)和(he)(he)上料(liao)工(gong)(gong)(gong)位無待(dai)洗的(de)工(gong)(gong)(gong)件和(he)(he)洗籃(lan)、下料(liao)工(gong)(gong)(gong)位無送到位的(de)工(gong)(gong)(gong)裝墊板，均屬于(yu)“自(zi)動”作(zuo)業過程中的(de)不(bu)正常(chang)現象，程序通過檢(jian)測、判斷并發(fa)出(chu)聲光報(bao)警，提(ti)示操(cao)(cao)作(zuo)者，操(cao)(cao)作(zuo)者排除不(bu)正常(chang)狀態后(hou)，機(ji)械手延時20秒后(hou)自(zi)動繼續(xu)執行程序。
4-4循(xun)環周(zhou)期(qi)調(diao)整——該(gai)超聲波系(xi)統基本(ben)循(xun)環周(zhou)期(qi)是(shi)4~5min，有時工件污物多且(qie)附著力強，需適(shi)當(dang)增加超聲時間，可(ke)通(tong)過(guo)外(wai)置(zhi)10 min定時器調(diao)節機械手(shou)循(xun)環周(zhou)期(qi)，設外(wai)置(zhi)定時器設置(zhi)時間T分鐘，則循(xun)環周(zhou)期(qi)為（4~5）+T min?。
4-5墊(dian)(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)提升機(ji)(ji)構(gou)自(zi)控功能——墊(dian)(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)提升機(ji)(ji)構(gou)料倉中每次可疊裝(zhuang)12塊(kuai)(kuai)(kuai)工(gong)裝(zhuang)墊(dian)(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban),機(ji)(ji)械(xie)手(shou)每循環一(yi)次,墊(dian)(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)機(ji)(ji)構(gou)自(zi)動(dong)(dong)提升一(yi)塊(kuai)(kuai)(kuai)墊(dian)(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)并推送(song)到(dao)下料工(gong)位(wei)準(zhun)確定(ding)位(wei)。等待機(ji)(ji)械(xie)手(shou)從(cong)工(gong)序最(zui)后一(yi)槽(cao)提出洗(xi)凈工(gong)件、洗(xi)籃(lan)放在墊(dian)(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)上(shang)。當(dang)12塊(kuai)(kuai)(kuai)墊(dian)(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)提升、推送(song)完畢，提升機(ji)(ji)構(gou)自(zi)動(dong)(dong)下降到(dao)最(zui)低位(wei)置(zhi)，并聲(sheng)光報訊(xun)提示操作(zuo)者將新(xin)一(yi)輪12塊(kuai)(kuai)(kuai)墊(dian)(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)疊放入料倉。操作(zuo)者按墊(dian)(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)機(ji)(ji)構(gou)啟動(dong)(dong)按鈕，墊(dian)(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)機(ji)(ji)構(gou)重新(xin)開始配(pei)合機(ji)(ji)械(xie)手(shou)每個循環周期自(zi)動(dong)(dong)提升、推送(song)一(yi)塊(kuai)(kuai)(kuai)墊(dian)(dian)(dian)(dian)(dian)板(ban)(ban)(ban)(ban)(ban)到(dao)下料工(gong)位(wei)。
4-6暫(zan)停和重新(xin)啟(qi)動(dong)功能——在自(zi)動(dong)程(cheng)序(xu)(xu)執(zhi)行過(guo)程(cheng)中(zhong)的任(ren)意時刻，都可(ke)以(yi)按(an)(an)(an)“暫(zan)停”按(an)(an)(an)鈕中(zhong)斷(duan)步進(jin)程(cheng)序(xu)(xu)。再按(an)(an)(an)“啟(qi)動(dong)”按(an)(an)(an)鈕，機械手從步進(jin)程(cheng)序(xu)(xu)中(zhong)斷(duan)處繼續執(zhi)行自(zi)動(dong)程(cheng)序(xu)(xu)。
4-7電機(ji)互鎖(suo)功能——縱向(xiang)(xiang)、橫(heng)向(xiang)(xiang)剎(cha)車電機(ji)在工作過程中頻(pin)繁正(zheng)、反(fan)(fan)轉，和(he)縱向(xiang)(xiang)、橫(heng)向(xiang)(xiang)頻(pin)繁交替運(yun)行。為保證機(ji)械手安全、可靠運(yun)行，在自動程序中加(jia)入了PLC電腦控制的兩臺剎(cha)車電機(ji)的正(zheng)反(fan)(fan)轉互鎖(suo)和(he)縱向(xiang)(xiang)、橫(heng)向(xiang)(xiang)運(yun)行互鎖(suo)。
清洗(xi)工(gong)藝設置和全自動(dong)九(jiu)槽(cao)超聲波清洗(xi)機(ji)可(ke)根(gen)據軸承清洗(xi)量（例如(ru)每天清洗(xi)量少(shao)于(yu)50套）適(shi)當加(jia)以(yi)簡化、降低整機造價。